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The nozzle
alignment and lapping with dies, are very important. To achieve correct
alignment between the locating hole of fixed pl aten and the nozzle, a
strong, precision made machine base is necessary to support the platen and
A-frame. The Profit®
Hot Chamber Machine base, features a uniquely designed,
all-welded steel frame. After fabrication the frame is then machined, in one
piece, on a five-axis CMC machine center. This results in extremely precise
tolerances so no shims are necessary and die setup becomes as simple as
putting in the locating ring of die in the locating hole of fixed platen.
There is no need for nozzle realignment and re-lapping. In addition, due to
correct nozzle alignment and lapping you avoid flash from the die seat and
undue wear or damage.
The piston
type fluid accumulator and other manifold-mounted hydraulic components are
compactly arranged in a close-coupled assembly to minimize hydraulic piping
and maximize operational response. Shorter hydraulic flow paths result in
higher shot velocities at minimum pressure drop with low impact due to the
reduction in "fluid hammer" effect. This also allows greater die surface
area loading with minimum flashing.
The free
standing melting/holding furnace features a special large capacity
"anti-zinc corrosion alloyed stainless steel pot" for economic operation and
long life. This rugged furnace features all-welded steel plate construction.
The furnace is well insulated for low thermal conductivity, high temperature
stability and superior resistance to thermal shock.
Also included with the
Profit®
Hot Chamber Machines
are specially designed
leveling mounts. These mounts make machine leveling very easy and eliminate
the usual machine installation costs. They also prevent unnecessary machine
vibration which, in the long run, reduces maintenance.
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